FUJI INVERTER

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The Fuji Electric FRENIC-5000G11S and FRENIC-5000P11S Inverters are the ideal combination of power and multiple-functions. The drives incorporate state-of-the-art technology with unyielding standards of quality and flexibility to meet the demands of both simple and complex industrial applications. Offering expanded power ratings and flexible configurations that support 1/4 up to 125 hp AC drive, variable frequency drive (VFD), v/ Hz vector drive applications, these inverters are designed for long lifecycles and improved maintenance functions. Dynamic torque-vector control promises optimum motor control under any operating conditions.

CONTENTS:

Chapter 1 Specifications
1. Standard Specifications ……………………………………………………………………………… 1-2
1.1 Three-phase 230V FRENIC5000G11S Series …………………………………………… 1-2
1.2 Three-phase 460V FRENIC5000G11S Series …………………………………………… 1-3
1.3 Three-phase 230V FRENIC5000P11S Series
(for variable torque load) ………………………………………………………………………… 1-4
1.4 Three-phase 460V FRENIC5000P11S Series
(for variable torque load) …………………………………………………………………………. 1-5
2. Common Specifications ……………………………………………………………………………… 1-6
2.1 Outline of common specifications …………………………………………………………….. 1-6
2.2 Protective functions ………………………………………………………………………………. 1-10
2.3 Function settings ………………………………………………………………………………….. 1-11
3. Wiring Diagram ……………………………………………………………………………………….. 1-19
3.1 Wiring diagram before shipment from factory …………………………………………… 1-19
3.2 Basic wiring diagram …………………………………………………………………………….. 1-24
3.3 Wiring diagram using options …………………………………………………………………. 1-29
4. Terminal …………………………………………………………………………………………………. 1-33
4.1 Terminal functions ………………………………………………………………………………… 1-33
4.2 Main circuit and control circuit terminals ………………………………………………….. 1-37
4.2.1 Terminal block arrangement ……………………………………………………………. 1-37
4.2.2 Main circuit terminal ……………………………………………………………………….. 1-38
4.2.3 Control circuit terminal ……………………………………………………………………. 1-41
Chapter 2 Operation
1. Frequency Control Operation ……………………………………………………………………… 2-2
1.1 Types of frequency control signal……………………………………………………………… 2-2
1.2 Accuracy and resolution ………………………………………………………………………….. 2-3
2. KEYPAD panel ………………………………………………………………………………………….. 2-4
3. Function Explanation …………………………………………………………………………………. 2-6
3.1 Fundamental Functions ………………………………………………………………………….. 2-6
3.2 Extension Terminal Functions ………………………………………………………………… 2-16
3.3 Control Functions of Frequency ……………………………………………………………… 2-26
3.4 Motor Parameters ………………………………………………………………………………… 2-31
3.5 High Performance Functions …………………………………………………………………. 2-33
3.6 Alternative Motor Parameters ………………………………………………………………… 2-42
4. Standard RS-485 Interface ……………………………………………………………………….. 2-44
4.1 Outline ………………………………………………………………………………………………… 2-45
4.1.1 Features ……………………………………………………………………………………….. 2-45
4.1.2 Function overview ………………………………………………………………………….. 2-45
4.2 Transmission specification …………………………………………………………………….. 2-45
4.3 Connection ………………………………………………………………………………………….. 2-45
4.3.1 Connection method………………………………………………………………………… 2-45
4.3.2 RS-485 …………………………………………………………………………………………. 2-46
4.3.3 Example of connection of FRENIC5000G11S/P11S series …………………. 2-46
4.3.4 Example of noise prevention……………………………………………………………. 2-47
4.4 Transmission method ……………………………………………………………………………. 2-47
4.4.1 Transmission frame ………………………………………………………………………… 2-47
4.4.2 Field description…………………………………………………………………………….. 2-53
4.4.3 Procedure on the host side ……………………………………………………………… 2-54
4.4.4 Example of communication ……………………………………………………………… 2-56
4.4.5 Communication error ……………………………………………………………………… 2-57
4.5 Functions specific for communication ……………………………………………………… 2-61
4.5.1 Command data ……………………………………………………………………………… 2-61
4.5.2 Operation command data ……………………………………………………………….. 2-61
4.5.3 Function data ………………………………………………………………………………… 2-62
4.5.4 Monitoring data ……………………………………………………………………………… 2-63
4.6 Function data format …………………………………………………………………………….. 2-64
4.6.1 List of function data format ……………………………………………………………… 2-64
4.6.2 Data format specification ………………………………………………………………… 2-67
4.7 Changeover of communications …………………………………………………………….. 2-69
4.7.1 Changeover method for communication valid/invalid …………………………… 2-70
4.7.2 Link function (operation selection) ……………………………………………………. 2-70
4.7.3 Coexistence of link (option) and RS-485 communication …………………….. 2-70
4.8 Response Time ……………………………………………………………………………………. 2-70
4.8.1 Response interval time …………………………………………………………………… 2-70
4.8.2 Time of receiving preparation completion ………………………………………….. 2-71
4.9 Function ……………………………………………………………………………………………… 2-71
4.10 Troubleshooting ……………………………………………………………………………………. 2-72
4.11 Appendix …………………………………………………………………………………………….. 2-73
4.11.1 Communication level converter ……………………………………………………….. 2-73
4.11.2 ASCII code list ……………………………………………………………………………… 2-73
4.11.3 Example of a control program …………………………………………………………. 2-74
5. Using Lifetime Forecast Functions ……………………………………………………………… 2-75
5.1 Contents of lifetime forecast functions …………………………………………………….. 2-75
5.2 How to check lifetime forecast information ……………………………………………….. 2-75
5.3 Measuring conditions of lifetime ……………………………………………………………… 2-76
Chapter 3 Peripheral Equipment
1. Inverter Input Current …………………………………………………………………………………. 3-2
2. Circuit Breakers and Magnetic Contactors ……………………………………………………. 3-3
3. Wire Size ………………………………………………………………………………………………….. 3-4
3.1 FRENIC5000G11S/P11S Series ……………………………………………………………… 3-4
3.2 Allowable current of insulation wire …………………………………………………………… 3-8
4. Braking Unit and Braking Resistor ……………………………………………………………… 3-10
5. Braking Unit and Braking Resistor (10% ED) ………………………………………………. 3-12
6. Rated Sensitive Current of GFCI ……………………………………………………………….. 3-14
7. Input Circuit Noise Filter (EMC Compliance Filter) ……………………………………….. 3-15
8. Output Circuit Noise Filter (OFL- -2/4) …………………………………………………. 3-16
9. Output Circuit Noise Filter (OFL- -4A) …………………………………………………. 3-18
10. DC REACTOR (DCR) ………………………………………………………………………………. 3-20
11. ACReactor (ACR) ……………………………………………………………………………………. 3-21
12. Ferrite Ring for Reducing Radio Noise (ACL) ………………………………………………. 3-23
13. Power Regenerative PWM Converter (RHC) ……………………………………………….. 3-23
Chapter 4 Optimal Type Selection
1. Inverter and Motor Selection ……………………………………………………………………….. 4-2
1.1 Motor output torque characteristics ………………………………………………………….. 4-2
1.2 Selection procedure ……………………………………………………………………………….. 4-4
1.3 Selection calculation expressions …………………………………………………………….. 4-6
1.3.1 Load torque during constant speed running ………………………………………… 4-6
1.3.2 Acceleration and deceleration time calculation …………………………………….. 4-7
1.3.3 Heat energy calculation of braking resistor ………………………………………….. 4-9
1.3.4 Appendix (calculation for other than in SI Unit) ………………………………….. 4-10
2. Braking Unit and Braking Resistor Selection ……………………………………………….. 4-11
2.1 Selection procedure ……………………………………………………………………………… 4-11
2.2 Notes on selection ……………………………………………………………………………….. 4-11
2.3 Optional fan unit …………………………………………………………………………………… 4-11
Chapter 5 Option
1. Options …………………………………………………………………………………………………….. 5-2
1.1 Optional control cards …………………………………………………………………………….. 5-2
1.2 Other exclusive options …………………………………………………………………………… 5-2
1.3 Datailed specifications ……………………………………………………………………………. 5-3
2. Optional Peripheral Equipment ………………………………………………………………….. 5-14
2.1 Optional peripheral equipment ……………………………………………………………….. 5-14
2.2 Specifications and dimensions ………………………………………………………………. 5-15
Chapter 6 Application Idea
1. Setting Items and Applications …………………………………………………………………….. 6-2
2. FRENIC5000G11S/P11S Series …………………………………………………………………. 6-4
2.1 Using with Aeration Tank Blowers …………………………………………………………….. 6-4
2.2 Using with Multi-storied Automated Warehouses ……………………………………….. 6-6
2.3 Using with Automated Parking Garages ……………………………………………………. 6-8
2.4 Using with Vertical Circulation type Parking Facility …………………………………… 6-10
2.5 Using with Bread Dough Mixers ……………………………………………………………… 6-12
2.6 Using with Commercial-use Washing Machines ……………………………………….. 6-14
2.7 Using with Belt Conveyors …………………………………………………………………….. 6-16
2.8 Using with Grinding Machines ……………………………………………………………….. 6-18
2.9 Using with Fans for Air Conditioning Unit (1) ……………………………………………. 6-20
2.10 Using with Fans for Air Conditioning Unit (2) ……………………………………………. 6-22
2.11 Using with Cold/Warm Water Pumps ………………………………………………………. 6-24
2.12 Using with Line/Inverter Changeover Operation ……………………………………….. 6-26
Chapter 7 Glossary
1. Standard Specifications ……………………………………………………………………………… 7-2
2. Common Specificationds ……………………………………………………………………………. 7-4
Chapter 8 Appendix
Appendix 1. Advantageous Use of Inverters (with regard to Electrical Noise) ………….. 8-2
1.1 Effect of inverters on other devices …………………………………………………………… 8-2
1.1.1 Effect on AM radios …………………………………………………………………………. 8-2
1.1.2 Effect on telephones ………………………………………………………………………… 8-2
1.1.3 Effect on proximity limit switches ……………………………………………………….. 8-2
1.1.4 Effect on pressure sensors ……………………………………………………………….. 8-2
1.1.5 Effect on position detectors
(pulse generators; PGs, or pulse encoders) ………………………………………… 8-2
1.2 Noise ……………………………………………………………………………………………………. 8-2
1.2.1 Inverter noise ………………………………………………………………………………….. 8-2
1.2.2 Types of noise …………………………………………………………………………………. 8-3
1.3 Noise prevention measures …………………………………………………………………….. 8-5
1.3.1 Noise prevention treatments prior to installation …………………………………… 8-5
1.3.2 Implementation of noise prevention measures …………………………………….. 8-5
1.3.3 Specific examples ……………………………………………………………………………. 8-8
Appendix 2. Effect on Insulation of General-purpose
Motor Driven with 460V Class Inverter ………………………………………….. 8-11
2.1 Operating principle of inverter ………………………………………………………………… 8-11
2.1.1 Main circuit configuration of inverter …………………………………………………. 8-11
2.1.2 Control method of inverter ………………………………………………………………. 8-11
2.2 Generating mechanism of surge voltages ……………………………………………….. 8-11
2.3 Effect of surge voltages ………………………………………………………………………… 8-12
2.4 Countermeasures against surge voltages ……………………………………………….. 8-12
2.4.1 Method to use motors with enhanced insulation …………………………………. 8-12
2.4.2 Method to suppress surge voltages ………………………………………………….. 8-12
2.5 Regarding existing equipment ……………………………………………………………….. 8-13
2.5.1 In case of motor being driven with 400V class inverter ……………………….. 8-13
2.5.2 In case of existing motor driven newly with 400V class inverter ……………. 8-13
Appendix 3. Example Calculation of Energy Savings ………………………………………….. 8-14
2.1 Calculating condition …………………………………………………………………………….. 8-14
2.2 Calculation of shaft driving power …………………………………………………………… 8-14
2.3 Calculation of energy savings ………………………………………………………………… 8-14
Appendix 4. Inverter Generating Loss ……………………………………………………………….. 8-15
1. Standard Specifications …………………………………………………………………………… 1-2
1.1 Three-phase 230V FRENIC5000G11S Series …………………………………………… 1-2
1.2 Three-phase 460V FRENIC5000G11S Series …………………………………………… 1-3
1.3 Three-phase 230V FRENIC5000P11S Series (for variable torque load) ………… 1-4
1.4 Three-phase 460V FRENIC5000P11S Series (for variable torque load) ………… 1-5
2. Common Specifications …………………………………………………………………………… 1-6
2.1 Outline of common specifications …………………………………………………………….. 1-6
2.2 Protective functions ………………………………………………………………………………. 1-10
2.3 Function settings ………………………………………………………………………………….. 1-11
3. Wiring Diagram ……………………………………………………………………………………… 1-19
3.1 Wiring diagram before shipment from factory …………………………………………… 1-19
3.2 Basic wiring diagram …………………………………………………………………………….. 1-24
3.3 Wiring diagram using options ………………………………………………………………… 1-29
4. Terminal ………………………………………………………………………………………………… 1-33
4.1 Terminal functions ………………………………………………………………………………… 1-33
4.2 Main circuit and control circuit terminals ………………………………………………….. 1-37
4.2.1 Terminal block arrangement ……………………………………………………………. 1-37
4.2.2 Main circuit terminal ……………………………………………………………………….. 1-38
4.2.3 Control circuit terminal ……………………………………………………………………. 1-41