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CONTENTS
1. Safety regulations engine specifications
1.1. Safety regulations 1
1.2. Engine specifications 6
1.3. Engine power 8
1.4. Performance curve 9
1.5. Engine assembly 14
2. Technical information
2.1. Engine model and serial number 18
2.2. Diagnostic tool (SCAN-200) 18
2.4. Diagnosis and remedy 42
2.5. Engine inspection 52
3. Maintenance
3.1. Engine disassembly 54
3.2. Measurement and inspection on major parts 69
3.3. Reassembly 90
3.4. Fuel injection system 115
3.5. Electrical system 129
3.6. Engine brake 142
3.7. Engine diagnostic 153
3.8. Engine control unit (ECU) 158
4. Commissioning and operation
4.1. Preparations 179
4.2. Operation of a new engine (Break-in) 179
4.3. Inspections after Starting 166
4.4. Operation in winter time 168
4.5. Tuning the engine 170
4.6. Maintenance and care 171
4.7. Cooling system 173
4.8. Adjustment of valve clearance 176
4.9. Tightening the cylinder head bolts 178
5. Maintenance of major components
5.1. Cooling system 180
5.2. Lubrication system 184
5.3. Turbo charger 187
5.4. Air cleaner 196
5.5. Belt 198
6. Special tool list203
CONTENTS
1. Safety regulations engine specifications
1.1. Safety regulations 1
1.2. Engine specifications 6
1.3. Engine power 8
1.4. Performance curve 9
1.5. Engine assembly 14
2. Technical information
2.1. Engine model and serial number 18
2.2. Diagnostic tool (SCAN-200) 18
2.4. Diagnosis and remedy 42
2.5. Engine inspection 52
3. Maintenance
3.1. Engine disassembly 54
3.2. Measurement and inspection on major parts 69
3.3. Reassembly 90
3.4. Fuel injection system 115
3.5. Electrical system 129
3.6. Engine brake 142
3.7. Engine diagnostic 153
3.8. Engine control unit (ECU) 158
4. Commissioning and operation
4.1. Preparations 179
4.2. Operation of a new engine (Break-in) 179
4.3. Inspections after Starting 166
4.4. Operation in winter time 168
4.5. Tuning the engine 170
4.6. Maintenance and care 171
4.7. Cooling system 173
4.8. Adjustment of valve clearance 176
4.9. Tightening the cylinder head bolts 178
5. Maintenance of major components
5.1. Cooling system 180
5.2. Lubrication system 184
5.3. Turbo charger 187
5.4. Air cleaner 196
5.5. Belt 198
6. Special tool list203
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